Monday, December 8, 2025

Roman Concrete

 

William Resinger

The Romans didn’t just conquer the Mediterranean with legions. They conquered it with cement.

From the 2nd century BC onward, engineers along the Italian coast started using a bizarre building material in their harbors at places like Cosa, Portus, Baiae, and Caesarea Maritima. They mixed quicklime with volcanic ash—pozzolana—and then poured the slurry straight into the sea inside giant wooden forms.

You’d expect seawater to destroy it. Instead, it turned the mix into stone.

What’s strange is not that Roman concrete survived—it’s that it actually improved over time. Cores drilled from submerged Roman breakwaters show that, centuries after setting, new crystals had grown inside the concrete. Minerals like aluminous tobermorite and phillipsite slowly formed as seawater seeped through the mix, knitting cracks together and locking the structure even tighter.

In other words, Roman marine concrete was self-healing. Waves, salt, and time didn’t weaken it; they helped finish the job.

Compare that with much of our modern concrete. We rely on Portland cement, steel rebar, and fast construction. It’s strong in the short term, but saltwater corrodes the steel, cracks spread, and entire structures can become unsafe within a human lifetime. Roman harbors, built with no steel at all, have been punched by storms for 2,000 years and are still sitting there like man-made cliffs.

For centuries, the recipe was a mystery buried in ruined quarries and half-translated texts. Only in the last couple of decades have geologists and engineers seriously analyzed Roman harbor cores under microscopes and in labs. Now, some researchers are experimenting with modern versions of Roman-style concrete—low-carbon, volcanic-ash mixes that might last centuries and emit far less CO₂ to produce.

The future of “green” construction might just depend on a technology Romans invented to park their ships.